Round brass inserts are another commonly used type of threaded insert, particularly in applications where a flush or low-profile design is desired. Here’s an overview:
Material: Round brass inserts, like their hexagonal counterparts, are typically made from brass due to its corrosion resistance, durability, and ease of machining.
Design: Round brass inserts feature a cylindrical body with internal threads to accept screws, bolts, or threaded rods. Unlike hex type inserts, round inserts do not have flat sides but instead have a smooth, rounded outer surface. This design allows for easy insertion into pre-drilled holes in plastic or other materials.
Applications: Round brass inserts find use in a wide range of applications across various industries, including:
Plastic Molding: They are commonly used in injection-molded or compression-molded plastic parts to provide threaded inserts for fastening components together. Round inserts can be easily inserted into the mold before plastic injection, resulting in a secure threaded connection once the plastic cools and solidifies.
Furniture Manufacturing: Round brass inserts are used in furniture manufacturing for assembling components such as legs, handles, and hardware. They provide a durable and stable threaded connection, enhancing the strength and longevity of the furniture.
Consumer Electronics: These inserts are used in the assembly of consumer electronic devices and appliances to provide threaded connections for mounting hardware, circuit boards, and other components.
Automotive Industry: Round brass inserts are utilized in various automotive applications for attaching trim panels, dashboard components, interior fittings, and other plastic parts requiring secure fastening.
Industrial Equipment: They find use in industrial machinery and equipment for providing threaded connections in plastic or composite components used in manufacturing processes.
Advantages of Round Brass Inserts:
- Flush Mounting: The round shape of these inserts allows for flush or near-flush mounting, providing a clean and aesthetically pleasing appearance in the final product.
- Easy Installation: Round brass inserts can be easily installed using heat or ultrasonic insertion methods, making them suitable for high-volume manufacturing processes.
- High Strength: Brass inserts offer high strength and durability, ensuring reliable threaded connections in various materials, including plastics, composites, and wood.
- Corrosion Resistance: Brass material provides excellent resistance to corrosion, making round brass inserts suitable for use in indoor and outdoor applications, as well as in environments with high humidity or exposure to chemicals.
Overall, round brass inserts are versatile components used in a wide range of industries and applications where secure and reliable threaded connections are required. Their ease of installation, durability, and corrosion resistance make them a popular choice for manufacturers seeking high-quality fastening solutions.